
Warehouse Picking & Packing Process Optimization Map
N.B. Attach recent Disclosure Committee minutes, legal assessments, and any draft 8-K/press disclosures affecting the period. Confirm alignment with SOX 302 management evaluation documentation.
📄 Prompt Template
Map and optimize the picking-to-pack-out workflow at [FacilityName] for [SKUGroup] orders using data from [Timeframe]. Include order release, wave planning, slotting, travel paths, pick confirmation, QC, packing, and staging/shipping. Compare current picking methods (zone/batch/cluster) and identify bottlenecks via heatmap of travel distance and pick density. Quantify lines/hour, pick accuracy, touches, and congestion at [AisleOrZone].
Output format:
A Markdown process map with steps, takt vs. cycle time, resources, and constraints.
A spaghetti diagram summary (ASCII) of pick paths with distance estimates.
A prioritized slotting changes list (CSV) with SKU, current location, proposed location, rationale, expected gain (%).
Standard work instructions outline (numbered) for the future-state flow.
Propose WMS configuration tweaks (e.g., [WMSName] wave parameters) and labor modeling for [ShiftPattern] to hit [PrimaryMetric] targets while preserving [ServiceLevel].