Forward Pick Capacity & Replenishment Min/Max Design

Forward Pick Capacity & Replenishment Min/Max Design

📄 Prompt Template

Design forward pick capacity and replenishment min/max parameters for [SKU_Count] SKUs to meet a [ServiceLevelTarget] SLA while maximizing space utilization. Classify SKUs by pick method (pallet, case, each) and velocity; size bin/pallet positions to hold [ForwardPickDaysOfSupply] days of supply with replenishment frequency cap [MaxReplPerDay]. Balance picker productivity vs replenishment touches and travel distance. Provide bin type recommendations and consolidation logic.
Output format: (1) Parameter table (CSV): SKU, Velocity Class, Pick Method, Bin Type, Min, Max, Bin Count, DoS, Repl/Day. (2) Exceptions list (Top 50 SKUs violating constraints) with root cause. (3) KPI summary: Space Used, Touches, Lines/Hour, Stockouts avoided.

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