Redesign pick paths and internal material flows at [SiteName] to reduce average picker travel distance by [TravelReductionTarget]% while respecting safety and throughput targets. Analyze current one- vs two-stage picking, zone picking, and batching strategies for [OrderProfile] (lines/order, cube/order). Recommend aisle directionality, pick sequence, consolidation points, and AMR/AGV routes. Ensure segregation of pedestrians and MHE, define right-turn bias where beneficial, and implement visual management.
Output format: (1) Spaghetti diagram as ASCII (legend provided) showing before/after primary flows. (2) Table of path rules: Rule, Rationale, Constraint, Expected Impact. (3) KPIs table: Avg Travel/Line (m), Lines/Hour, Congestion Index, Near-miss rate, Space Utilization %. (4) SOP snippet for pickers (≤150 words).