Create a risk-based inspection protocol for [RackingType] racking and storage at [FacilityID] tailored to [SKUProfile] and warehouse throughput. Define inspection responsibilities, [InspectionFrequency], defect classification, and escalation to [ThirdPartyInspector] for red-tag items.
Output format requirements:
Inspection Checklist table: Bay/Aisle, Component, Condition, Damage Class (Green/Amber/Red), Photo Ref, Immediate Action, Owner, Target Date, Status.
Risk Scoring Rubric: load rating, deformation thresholds, impact evidence, and floor/fixing criteria.
Escalation Workflow (text flowchart) with hold-locations and quarantine procedures.
Training micro-modules outline for spotters and supervisors.
Compliance Record pack (certificates, load signs, repair logs).
Include guidance on load signs, unequal pallet sizes, push-back/gravity considerations, and integration with incident triggers (e.g., MHE impact sensors). Specify verification sampling and trend reporting to drive preventive repairs.