
Warehouse Automation Phasing (AS/RS, AMRs, Sortation) with Labor Transition
N.B. Ensure that you have access to integration logs and metrics from all relevant systems. Test data flow between systems to identify delays or inaccuracies.
📄 Prompt Template
Create a staged automation roadmap for facilities [FacilityNames] to meet throughput growth of [ThroughputGrowth] while adhering to [CapexBudget] and [SLA] thresholds. Sequence AS/RS, AMRs, and sortation deployments to avoid peak periods and synchronize with racking, WMS versions, and safety certification. Model labor redeployment, training, and shift structure changes using [LaborCostPerHour] and learning curves. Output format: (1) Phase Plan table [Site, Tech, Go-Live, Capacity Δ, Labor Δ FTE, Capex, Payback]; (2) Queueing-based service impact summary (before/after cycle time); (3) Transition Playbook (training, SOP updates, safety); (4) ASCII Gantt with critical dependencies; (5) KPI pack (UPH, dock-to-stock, pick accuracy).